Process Control Engineer
Manus works across industries and value chains to accelerate the transition to BioAlternatives – better performing and more sustainable versions of complex molecules traditionally sourced from plants, animals, or fossil fuels. Our platform is proven to work across scales, bridging the Valley of Death between lab and manufacturing more efficiently and more reliably to deliver the benefits of synthetic biology today.
We are seeking a Process Control Engineer – I to assist engineers on project work, including design, configuration and commissioning. This person will also support production areas to reduce downtime and improve processes and will be expected to play an integral part within the company.
Why work for the Company:
- Opportunity – For motivated, results-oriented team members, our growth creates opportunities for personal and professional advancement.
- Accountability – You are given the resources you need to succeed and the freedom to make it happen; in return, we hold each other accountable for our high expectations.
- Passion – We love what we do and enjoy working with others who feel the same way. We embrace the challenge and hard work that comes with working on the cutting edge.
Responsibilities:
- Interface with Production staff to develop new or improved process designs as it pertains to control software and hardware. This would include increased efficiency, higher levels of automation, improved methods of control, and improved information gathering and reporting. Work with engineering group to implement these designs.
- Provide technical support to Production in the area of control system configuration and process control parameter changes, as well as process troubleshooting.
- Work within a team to introduce and recommend changes in control schemes that will improve the plant operation.
- Develop, maintain, and proctor training procedures for console operators to assure development of good operating practices on automated systems. This includes the development of training materials and process simulation.
- Maintain good documentation practices in accordance to the plant site GMP guidelines.
- Develop a working knowledge of multiple control systems on site (PLC and DCS.) Provide backup support to other process control personnel.
- Supports area capital projects, including scope development, cost justification, control logic, and commissioning.
- Supports site safety and quality initiatives through participation & leadership in teams, incident/CAR analysis, and follow-up.
Working Style:
- Proven reliability and work ethic
- Excellent verbal and written communication skills
- Strong analytical and problem-solving skills
- Understanding of safety, health, environmental, quality systems, and regulatory compliance guidelines.
Required Qualifications:
- B.S Degree in Engineering
- Knowledge of automation control platforms such as PLC/HMI or DCS
- Must be able to follow minimal instructions and support safe work practices
- Must be able to function responsibly as part of a team.
- Demonstrated ability to interact with facility employees, contract personnel, and with outside vendors and customers.
- Must be able to follow detailed instructions as well as work in a safe and responsible manner.
- Physical demand requirements are in excess of sedentary work due to equipment inspection and troubleshooting.
- Must be able to climb stairs and ladders.
- Must be able to wear required protective equipment.
- Work schedule will vary during shutdowns and other extraordinary conditions.
- Displayed ability to learn quickly and driven to broaden knowledge base
- Excellent computer skills
Preferred Qualifications:
- Familiarity of process instrumentation, controls engineering, and structured programming techniques.
- Basic level programming knowledge.
-
Allen Bradley Platforms : HMI Factory Studio / RS Logix 5000.
-
Communication protocols for communication with other PLC manufacturers
- Electrical and/or mechanical aptitude.
Downstream Processing Operator
Manus works across industries and value chains to accelerate the transition to BioAlternatives – better performing and more sustainable versions of complex molecules traditionally sourced from plants, animals, or fossil fuels. Our platform is proven to work across scales, bridging the Valley of Death between lab and manufacturing more efficiently and more reliably to deliver the benefits of synthetic biology today. We are seeking a highly motivated Fermentation Plant Operator. This person will be expected to play an integral part of Manus Bio’s manufacturing and process development team located in Augusta, GA.
The Downstream Processing Operator is responsible for the continuing efficient operation of the fermentation plant and providing overtime support as needed for production. This includes maintenance, equipment reliability, and operations. Creativity and decision-making skills are required. Must be able to maintain a good working relationship with all personnel. Work as a member of the fermentation plant team which includes assisting in the Pilot Plant. Controls, monitors, and measures fermentation processes as instructed. Abides by all safely, environmental, and quality requirements. Perform minor maintenance and duties related to product testing, including sampling.
Why work at Manus Bio:
- Opportunity – For motivated, results-oriented team members, our growth creates opportunities for personal and professional advancement.
- Accountability – You are given the resources you need to succeed and the freedom to make it happen; in return, we hold each other accountable for our high expectations.
- Passion – We love what we do and enjoy working with others who feel the same way. We embrace the challenge and hard work that come with working on the cutting edge.
Responsibilities:
Interface with production to provide resources to solve fermentation and product isolation problems and help evaluate fermentation experiments. This activity includes:
- Prepare fermentation and downstream equipment in accordance to SOPs, this include equipment setup, media make up, equipment disassembly, cleaning, etc.
- Collect samples during manufacturing process for analytical analysis.
- Prepare all required batch records, reflect constantly changing experimental designs and ensure clear communication to the process development subject matter expert of the targeted design parameters.
- Collect and review all batch records. Data reduction includes electronic data conversion into and formatting in Excel for purposes of trending key operational parameters. Data is reviewed and checked. Off-line analytical data is reviewed for accuracy, retesting if necessary. Final results are organized and distributed to the process development subject matter expert.
- Coordinate day-to-day Fermentation Plant activities, including manufacturing scheduling conflicts, coordinating equipment maintenance and installation activities, troubleshooting process upsets, troubleshooting equipment and instrumentation problems, optimizing operations, addressing contamination issues, addressing downtime or other runtime losses.
- Prepare SOP for new process or operations as needed.
- Assist and provide hands-on support of Fermentation Plant maintenance activities, including rebuilding of probes and housings, changing out gear boxes on vessels, rebuilding valves, piping modifications, and modifying/fabricating new and existing equipment.
- Maintain the upkeep of the Fermentation Plant equipment through the process of initiating work notifications/work orders and maintenance scheduling; Use your own tools to correct minor maintenance issues is encouraged.
- Adhere to company EH&S policies and procedure. Ensure fermentation plant compliance with safety and environmental regulations.
- Physical demand requirements are in excess of sedentary work due to inspection of equipment. Must be able to climb stairs and ladders.
- Must be able to wear required protective equipment including respirators (if needed).
- Work schedule is considered shift but will vary depending on manufacturing plan and and other extraordinary conditions.
- Ensure Fermentation plant compliance with safety and environmental regulations.
Required Qualifications:
High school diploma or GED equivalent.
- Minimum of 3 years fermentation or related plant operator experience.
- Must be able to follow minimal instructions and support safe work practices.
- Must be an excellent team member with strong communication skills and a desire to work collaboratively.
- Must be flexible with day-to-day duties and able to thrive in a start-up environment.
- Must hold themselves to the highest professional and ethical standards.
- Familiar with the production fermentation and downstream processes and equipment as well as microbiological and analytical laboratory procedures.
- Demonstrates flexibility in job rotations/various assignments.
- Basic PC skills which include Windows, Microsoft Office.
Preferred Qualification and Working Style:
- SAP skills
- Certified Train the Trainer skills
- Delta V controls experience
Job Type: Regular, Full-Time
Employee Status: Permanent
The full posting opens here — pay, setting and the full description, without leaving the list.